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Added value distributor and development

Air coils

Buy air coils

In our range you will find a wide selection of air-core coils that have been specially developed for electrotechnical applications. These essential components are available in a variety of designs to meet the most diverse requirements in areas such as power transmission or signal processing.

The quality and precision of our air-core coils guarantee high performance and reliability for projects of all sizes, from hobby electronics to professional industrial systems. With our comprehensive selection of air-core coils, we support developers and technicians in realizing creative and efficient solutions. Discover the ideal component for your electrotechnical projects in our range now.
  • Large selection of air-core coils
  • For electrical engineering and electronics business
  • Reliable function in industry and electronics
  • Efficient solutions from Rotima AG

Standard and customized air coils directly from the manufacturer

We specialize in the provision of air-core coils for electrotechnical purposes and respond specifically to the individual requirements of our customers. Our portfolio includes both standard variants and customized air-core coils to cover a wide range of applications. The standard coils in our range guarantee proven efficiency and reliability for common applications. At the same time, we offer the possibility to design and produce air coils according to customer-specific requirements in order to precisely meet the unique needs and technical specifications of each project.
Air coils
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With state-of-the-art technology and in-depth expertise in the field of electrical engineering, we manufacture air coils that leave nothing to be desired in terms of quality and performance. Whether for standardized applications or individual projects - our customers benefit from solutions that are precisely tailored to their requirements. Our goal is to create the basis for innovative, performance-optimized electrotechnical developments with our tailor-made and standardized air coils. You can rely on us to drive your projects forward with the optimum air coils.

Baking varnish spools from ROTIMA

Baking varnish spools from ROTIMA
Baking varnish coils are wound from a thermoplastic wire. This special wire is coated with baking varnish during or after winding. The baking varnish layer can then be melted using a wide variety of processes. When it cools, this lacquer bonds the individual windings together. The majority of the baking varnish coils are manufactured according to customer requirements. Depending on the specifications, we also offer further work (e.g. assembling, casting). The trend is towards mini bonding varnish coils with an internal diameter from 0.70 mm with fully automatic production.
Product range
  • 0.015 to 1.0 mm wire diameter
  • Coil with taps
  • Single or bifilar winding
  • Winding with HF strands
  • Winding with silk-covered stranded wire
  • Assembled in shell core

Baked enamel coils are wound from a thermoplastic wire. This special wire is then coated with baking varnish during or after winding. The baking varnish layer can then be melted using a wide variety of processes. When it cools, this lacquer bonds the individual windings together.

The baking varnish bonding process
  • with hot air
  • power surge
  • in the oven
  • with hydrogen flame

What can we do for you?
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Tobias Nuffer
Tobias Nuffer
Managing Director & Key Accounting DE
+49 8341 93403 20
[email protected]
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What can we do for you?
Contact our product experts
Roland Jungen
Roland Jungen
Key Account Manager CH
+41 44 927 26 24
[email protected]
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Air coils

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What are the advantages of using DC voltage transformers compared to AC voltage transformers?

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Further information on air coils

For more information on air coils, please use our FAQ section. There you will find answers to frequently asked questions about the different types of air coils, their areas of application, technical specifications and much more. Our aim is to provide you with comprehensive information so that you can make the right choice. If your question is not answered, please do not hesitate to contact us. We will be happy to help you and support you with your project.

What are air coils and what are they used for?

Air coils are electrical coils that are wound from wire and usually have a cavity in the middle. The cavity is filled with air or another non-conductive material.

Air coils are used in various electrical and electronic devices and circuits. They are mainly used to generate, amplify or filter electrical signals.

Some common applications of air coils are:

1. inductors: air coils are used as inductors to generate magnetic fields. They can be used in circuits to store energy or to filter electrical signals.

2. antennas: Air coils are used in antennas to receive or transmit electromagnetic waves. They are used in radio and television sets, cell phones and other wireless communication systems.

3. resonant circuits: Air-core coils are used in resonant circuits to generate or filter specific frequencies. They are used in circuits such as oscillators, filters and resonant circuits.

4. transformer coils: In some cases, air coils are used as transformer coils to transfer electrical energy from one coil to another. However, this type of transfer is often improved by using coils with a magnetic core.

The advantage of using air-core coils is that they can have lower losses and better high-frequency performance than coils with a magnetic core. However, they are often larger and require more space than coils with a core.
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How do air coils work and what physical principles underlie their mode of operation?

Air coils are electrical components consisting of a coil and a core. They are used to generate or receive magnetic fields.

The functioning of an air-core coil is based on the physical principles of the electromagnetic field and induction. When an electric current flows through the coil, it generates a magnetic field around the coil. The stronger the current, the stronger the magnetic field generated.

The magnetic field can be used to attract or repel other magnetic materials. A magnetic core is often inserted into the coil for this purpose. The core amplifies the magnetic field and can therefore be used in transformers or electromagnets, for example.

Conversely, an air-core coil can also serve as a receiver for magnetic fields. When a magnetic field penetrates the coil, it induces an electrical voltage in the coil. This voltage can then be used to generate electricity or to measure the magnetic field.

The mode of operation of air coils is therefore based on the interactions between electric currents and magnetic fields, as described by Maxwell's equations. By adjusting the coil parameters such as the number of windings, diameter and length of the coil, the magnetic field can be influenced in order to fulfill the desired application.
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What properties and features characterize air coils compared to other types of coils?

Air-core coils have several properties and characteristics that distinguish them from other types of coils:

1. low losses: air coils generally have lower losses than other coil types such as iron core coils. This is because they do not contain magnetically conductive materials that could absorb energy.

2. good high-frequency characteristics: Air-core coils have low parasitic capacitance and inductance, making them particularly suitable for high-frequency applications. They can transmit high frequencies with low losses.

3. high precision: air-core coils can be manufactured very precisely, making them particularly suitable for applications where tight tolerances and precise inductance values are required.

4. thermal stability: air-core coils are thermally stable and can be used at high temperatures without significantly changing their properties.

5. small size and weight: Due to the absence of a magnetic core, air-core coils are generally smaller and lighter than other coil types with an iron core. This makes them particularly suitable for applications where space is limited.

6. adjustable inductance: Since air-core coils do not contain any fixed magnetic materials, their inductance can be adjusted by changing the number of turns or the coil dimensions. This makes it easy to adapt the coil to specific requirements.

Due to these properties, air-core coils are used in a variety of applications, including high-frequency circuits, wireless communication, RFID systems, electronic filters and measuring devices.
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How are air coils used in different areas of application, for example in electrical engineering or medical technology?

Air coils are used in various fields of application, both in electrical engineering and in medical technology. Here are some examples:

Electrical engineering:
1. inductors: air coils are used as inductors in electronic circuits to store and transmit electrical energy. They are used as components in transformers, filters, oscillators and other circuits.

2. high-frequency technology: In high-frequency technology, air-core coils are often used to generate magnetic fields. They are used in antennas, resonant circuits or inductance measuring devices.

3. protection against electromagnetic interference: Air coils are also used for shielding or interference suppression to protect electronic circuits from electromagnetic interference.

Medical technology:
1. magnetic resonance imaging (MRI): in MRI, strong magnetic fields are generated to create detailed images of the body. Air coils serve as part of the coil system that generates and receives the magnetic field.

2. electromedical devices: air coils are also used in various electromedical devices, e.g. electrical stimulation systems for the treatment of muscle or nerve disorders.

3. diagnostic devices: In diagnostics, air coils are used in various devices such as ECG devices or EEG devices to measure electrical signals.

In both areas of application, air coils offer the advantage of low power loss and high precision in the generation and measurement of magnetic fields or electrical signals.
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What challenges can arise in the manufacture and use of air coils and how are these solved?

Various challenges can arise in the manufacture and use of air coils. Here are some examples and possible solutions:

1. precise winding: uniform winding of the coil is critical to its performance. Uneven windings can lead to undesirable electrical characteristics. To solve this problem, automated winding machines can be used to ensure precise and uniform winding.

2. wire breaks: Wire breaks can occur during the winding process, especially with thin wires. This can affect the integrity of the coil. To minimize wire breaks, special wire guides and tension control systems can be used to protect the wire during the winding process.

3. parasitic capacitance: Air coils often have a certain parasitic capacitance due to their geometric characteristics. This capacitance can affect the performance of the coil, especially in high frequency applications. To solve this problem, special winding techniques can be applied to minimize the parasitic capacitance. In addition, the use of special materials with low dielectric constant can help to reduce the capacitance.

4. overheating: At high power or high currents, air coils can overheat. This can lead to a reduction in performance or even damage to the coil. To avoid overheating, heat sinks or cooling devices such as fans or liquid cooling can be used to dissipate the heat.

5. mechanical stability: Air coils often have to withstand certain mechanical loads, e.g. vibrations or shock loads. To ensure sufficient mechanical stability, special winding techniques can be used to hold the coil firmly and securely. Reinforced materials or housings can also be used to protect the coil from external influences.

These are just some of the challenges that can arise in the manufacture and use of air coils. The exact solutions depend on the specific application and requirements. It is therefore important to analyze the specific needs and find suitable solutions.
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